Dust Suppression

What is silica dust?

Dust suppression is an essential practice to safeguard health and the environment. Our resource guide covers everything that you need to know about dust suppressants and dust abatement products.

Silica dust consists of tiny particulate matter of crystalline silica, a common mineral found in rock, sand, and concrete. When these materials are disturbed, the silica particles become airborne and create hazards.

Silica dust is fugitive dust and should be suppressed to minimize risks.

Fugitive dust is created from many sources, including construction sites, mining, unpaved roads, and agriculture. It can carry a variety of pollutants, including heavy metals and organic compounds. These pollutants pose health risks to humans and animals and contribute to environmental issues like soil degradation and water contamination.

The negative impacts of fugitive dust make it necessary for industries to adopt effective dust control measures.

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What are the hazards if I don’t apply a dust suppressant?

Neglecting to implement dust suppression product measures on your gravel roads and work sites can lead to various hazards.

Coughing Person

Health

Workers who are exposed to dust over a prolonged period are at risk of developing health issues. Issues may include respiratory problems like coughing, shortness of breath, asthma, and, in severe cases, lung cancer and disability.

To ensure the well-being of workers, OSHA in the US and COHSR in Canada has implemented regulations that require employers to implement effective dust suppression measures. It is important to understand that compliance with these rules is mandatory, not optional. Failing to comply can lead to substantial fines.

Review the OSHA standards at the following link: https://www.osha.gov/silica-crystalline.

Each province in Canada has its own set of regulations. Visit the following link for a general guideline: https://www.ccohs.ca/oshanswers/chemicals/chem_profiles/quartz_silica.html#section-10-hdr.

Erosion

The loss of fine particles results in the instability of gravel roads, causing them to fail, resulting in rutting, potholes, and costly gravel replacement.

Equipment Damage

Dust's abrasive nature can gradually damage equipment. The abrasiveness can compromise the equipment's structural integrity and operational functionality, leading to potential performance issues and the need for repairs or replacement. Dust accumulation can also clog up filters and requires regular cleaning causing increased maintenance cost.

Reduced Visibility

Dust accumulation on roads can severely diminish visibility, making it challenging for drivers to see clearly around hills, curves, and junctions. This hazard becomes particularly concerning in areas where fugitive dust is generated frequently, potentially hindering safe navigation.

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Environment

Wind can migrate dust into the surrounding environment and nearby waterbodies, impacting water quality and aquatic communities. Fugitive dust also settles on nearby vegetation, reducing crop yields, and weakening plants.

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Knowledge Nuggets – Bite-size dust suppression facts!

What is hygroscopic?

Hygroscopic refers to the property and ability to absorb and hold onto water from the surrounding atmosphere.

Magnesium and calcium chloride are the preferred dust suppressant liquids because they are hygroscopic. They act like sponges, attracting moisture from the air and bind water to the fines, which prevents dust particles from becoming airborne.

The two chlorides' hygroscopic nature allows them to remain effective for an extended period, continue to attract moisture and maintain dust suppression even in dry conditions.

Which dust suppressant product is best for gravel roads?

According to a 2013 survey conducted by the Federal Highway Administration, magnesium and calcium chloride are the most common choices to suppress dust.

The main driver behind this choice is the economics of the product's effectiveness, longevity, and availability.

Both magnesium and calcium chloride are hygroscopic and have similar properties. Calcium is a 35% contributor to dust suppression chemicals, and magnesium chloride is 30%. Due to their molecular weight, the two are equivalent, and there is no difference in how they perform despite their different concentrations. Both are important ingredients of dust suppression products.

What is the correct application rate when using calcium or magnesium chloride as a dust suppressant?

The application rates for calcium and magnesium chloride are the same for both products. The correct rate for both products is between 0.25 and 0.3 gallon per square yard / .95 and 1.1 liter per kilometer.

Before applying calcium or magnesium, pre-wet the road with water. This will draw the dust suppressant liquid into the gravel to form a tighter surface bond and allow you to achieve long-lasting performance.

Insider Blueprint to Successful Dust Suppression

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It's essential to follow best practices to achieve effective road dust suppression. Here are our top ten tips to help you succeed in your road dust suppression program:

    Preparation

  1. Prepare
    Prepare and clear your culverts before applying the dust suppression product.

  2. Fix potholes
    Fix all potholes. Grade the road with a 4-6% crown to ensure an even distribution of liquids and to avoid water pooling in low areas.

  3. Go deep
    The deeper the road is fluffed or opened up, the more migration and better longevity of the dust suppression liquid.

  4. Pre-wet
    Pre-wet your surface. Water is required to break the road's surface tension and must be applied before the dust suppressant is applied. Skipping this step will not allow the suppressant to penetrate fully.

  5. Application

  6. Dust suppressant liquid
    Use a dust suppressant liquid over traditional solids to get the best results. The preferred liquids for dust control are magnesium chloride and calcium chloride.
    These two chlorides are hygroscopic and retain moisture present in the environment around them. They resist evaporation and can recover lost moisture from the air when humidity allows. Magnesium and calcium chlorides' ability to lock in moisture on gravel roads suppresses dust for an extended period, reducing the need for reapplication.

  7. Use a fan spray nozzle
    Fan spray nozzles are the best choice for dust control because they create a wide, flat spray pattern that covers a large surface area. The flat spray pattern ensures that the liquid solution is evenly distributed across the targeted surface, effectively suppressing dust.
    When using a fan spray nozzle, ensure it has a controllable pressurized spray bar. This allows you to apply the correct rate from the back of your truck, whether going up or downhill.

  8. Apply at the correct rate
    To achieve maximum effectiveness, apply your dust-suppressant liquid at the recommended rate of .25 to .3 of a gallon per square yard.

  9. Do not apply in rain
    Do not apply the road dust suppression chemicals and products during or immediately before heavy rainfall. This will cause the chlorides to dilute and wash off the surface, not allowing it to penetrate the road.

  10. Apply at the appropriate time
    During hot and sunny periods, perform the application in the early morning or evening to avoid losing moisture to evaporation. Applying during these times will allow for better penetration and help maintain chlorides on the road.

  11. Reduce reapplication rate
    Sometimes roads require a top up application later in the season. This application can be done at a reduced application rate, many users find that reduce their application rate by 50 % and get the same great results.